
Introduction
In this section you will find links to each page of the wire
book I developed for my F1 Rocket. I’ve posted them in .PDF format so that
you can download, view, and print them using Adobe Acrobat. Although I
developed them specifically for my airplane and its configuration, you may
find them helpful to you as a starting point for your own wire book, or just
as additional reference material.
I developed the wire book because my memory is not what it
used to be. While the actual process of connecting wires between devices is
simple and even fun, trying to remember why and how in a couple of years is
not. I guess I’ve learned from building my other two airplanes that it is
really helpful down the road to have a roadmap to that snake nest of wires
behind the panel. I’ve found it a convenient place to note installation
details unique to my airplane, and if I ever sell my Rocket, I’ll be able to
tell the potential buyer that I have a complete set of wiring diagrams
available.
Overview
Each of these drawings were created using TurboCAD LE
(Learning Edition). This software is available as a free download on the
Internet. Go to www.freecad.com . After trying to master a couple of other CAD systems including
AutoCAD, I found TurboCAD easier to understand and to use. Besides, it’s
free. That alone makes it pretty attractive!
The drawings are organized into four sections: Systems,
Instruments, Lights, and Avionics. I’ve included my cover page and table of
contents so you can see all the drawings and how they relate to each other.
There is some nomenclature unique to my drawings too. In the table of
contents, you’ll see an equipment prefix that is unique to each drawing.
On the drawings, you see a blue six-sided symbol with the equipment code in
it. The equipment code correlates to the equipment list, which
contains a detailed description, part number, location, serial number, and
vendor of that particular piece of equipment. The equipment list is
not viewable here.
Much of my nomenclature, electrical design component, and
layout ideas came from Bob Nucholls and his book, The Aeroelectric
Connection. I also subscribe to the Aeroelectric Email List on
www.matronics.com. If you are unfamiliar with aircraft wiring I
strongly recommend that you buy Bob’s book and subscribe to the Aeroelectric
list. Go to
www.aeroelectric.com to order one.
Finally, I extend to Bob my appreciation for his valuable
contribution to the body of knowledge regarding OBAM (Owner Built And
Maintained) aircraft and his sincere willingness to help anyone who asks.
Despite getting asked the same question for the umpteenth time, Bob is
always cordial, friendly, and helpful. Building a robust, high quality
electrical system for my airplane would be much, much harder without his
assistance. Thank you sir.
Individual Drawings
To download the .PDF file of the drawing, just click on the
name. Next to each name, you’ll find a brief explanation of the
drawing and of anything unique about the design of the circuit.
IMPORTANT NOTE: These drawings are a work-in-progress.
Use them at your own risk. If you copied any of these drawing before
May 16, 2004, you have a significantly older version which had a major flaw
in the design. Under the old design, a failure of the battery
contactor could disable the entire panel including all the backup systems.
(NOT GOOD!) The new drawings correct this flaw with the addition of a
battery bus and emergency feed switch on the panel.
The final
version of these drawings were posted March 19, 2005.
SYSTEMS |
Power Distribution
- depicts the contactors and bus feeds. Features include:
-
Use of fuses and fusible links instead
of breakers for ease of installation, cost, and complexity. Only use
of breakers is on the alternator feed circuits since these are
resettable;
-
An Avionics Master switch and bus. I
do this for convenience. It is essentially an endurance bus with
the alternate feed switch; and
-
Single battery with dual alternators.
|
Alternator
- depicts the alternators and controllers. Features include:
-
Dual alternators
concurrently feeding the bus and battery;
-
Dual alternator
controllers with warning circuits; and
-
Use of LEDs instead
of bulbs for all warning lights.
|
Pitot Heat
- depicts the heated pitot tube in the left wing. Features include:
-
Use of a wing
disconnect fitting for all electrical connections in the wing; and
-
Use of the main spar
as a grounding point with a direct connection to firewall ground
block.
|
Fuel Pump
– depicts the fuel pump in the center tunnel. Features include:
-
Use of a disconnect
fitting near the pump to facilitate removal.
|
Flaps
– depicts the flap circuit with flap control board. Features include:
-
Use of a flap
control board so that a micro-switch in the control stick can be used
to control the flaps; and
-
Use of a terminal
strip in the center tunnel to facilitate removal of the control stick.
|
Trim Systems
– Depicts the trim motors, control stick switched and indicators.
Features include:
-
Use of a disconnect
fitting in the tail to facilitate elevator removal;
-
Servo speed
controller;
-
Use of control stick
buttons to control trim; and
-
Use of a terminal
strip in the center tunnel to facilitate removal of the control stick.
|
Start
– depicts the magnetos and associated switches. Features include:
-
Use of toggle
switches instead of a key switch for starting;
-
Starter engaged
warning lights in case of stuck contacts/starter;
-
Use of LEDs instead
of bulbs on the warning circuit; and
-
Single magneto with
one electronic ignition module.
|
Fuel Tank Reminder
– depicts timer, chime, and lights to remind pilot to switch tanks.
Features include:
-
Variable timer
circuit board from 1 to 60 minutes.
|
Seat
Heaters
– depicts dual unit, front and back seat heaters.
Features include:
-
Dual electric
heaters for each seat;
-
High/low toggle
switches for different heat setting; and
-
Non-latching relay
turns heat off when ignition turned off.
|
|
INSTRUMENTS |
EFIS/AHRS
– depicts dual EFIS units with AHRS and magnetometer.
Features include:
-
Dual screen EFIS
units from GRT;
-
Full integration with
engine monitor, GPS, and autopilot; and
-
Interconnect between
displays so one can backup the other.
|
Engine Monitor
– depicts GRT engine monitor.
Features include:
-
Six cylinder CHT and
EGT probes;
-
Fuel flow analyzer;
and
-
full integration with
EFIS.
|
Autopilot
– depicts controller and servos. Features include:
-
Control stick push
button to engage/disengage autopilot; and
-
Full integration with
EFIS
|
Artificial Horizon
– depicts an electric gyro backup to the EFIS. |
LIGHTS |
Landing Lights
– depict landing lights mounted in each wingtip. Features include:
-
Disconnect fittings
near the fixture to facilitate wing tip removal;
-
Use of a wing
disconnect fitting for all electrical connections in the wing; and
-
Use of the main spar
as a grounding point with a direct connection to firewall ground block.
|
Strobe Lights
– depict strobe fixtures in each wingtip and tail, and power supply.
Features include:
-
Disconnect fittings
near the fixture to facilitate wing tip removal;
-
Proper grounding of
wire runs to eliminate noise; and
-
Use of a wing
disconnect fitting for all electrical connections in the wing.
|
Position Lights
– depicts light fixtures in each wingtip. Features include:
-
Disconnect fittings
near the fixture to facilitate wing tip removal;
-
Use of a wing
disconnect fitting for all electrical connections in the wing;
-
Use of the main spar
as a grounding point with a direct connection to firewall ground
block; and
-
Position light
switch used to activate trim indicator lights instead of panel light
circuit.
|
Panel Lights
– depicts solid-state dimmer and potentiometer. Features include:
-
Use of a terminal
strip to balance light loads across circuit; and
-
“Always On” lighting
circuit which protects bulbs and increases bulb life.
|
AVIONICS |
GPS/NAV/COMM
– depicts Garmin GNS430. Features include:
-
Full integration
with EFIS, transponder, and intercom.
|
Transponder
– depicts Garmin GNX327. Features include:
-
Full integration
with GPS and EFIS.
|
Intercom
– depicts the intercom and headset jacks. |
Radio Interconnect
– depicts the interconnections between the avionics and flight
instruments. Features include:
- EFIS supplies
blind encoder altitude to transponder;
- Transponder
supplies altitude data to GPS;
- EFIS supplies
fuel/air data to GPS for RAIM integrity checking;
- EFIS controls
autopilot; and
- GPS provides
map and other aviation data to EFIS for display
|
|